Valorega partners with engineering and product development teams to refine, simplify, and improve product designs. Whether you’re preparing for production, iterating on a prototype, or trying to reduce BOM and tooling costs, our design optimization services unlock efficiency, performance, and scalability. Our expert engineers assess your designs for structure, function, material selection, cost, and manufacturability — then recommend and implement improvements that bring tangible results.
Business Challenges We Solve
- High product cost due to inefficient design
- Excess material usage or weight
- Difficult or error-prone assembly steps
- Low yield or tooling failure during production
- Performance issues under load or stress
- Missed cost savings due to legacy designs
- Time-consuming manual iterations with no benchmarking
Key Services We Offer
1
Part Simplification & Cost Reduction
Eliminate unnecessary features, reduce tooling cost, and lower assembly time
2
Weight Reduction & Structural Optimization
Apply topology optimization, ribbing, and hollowing to improve performance-to-weight ratio
3
Tolerance & Material Optimization
Fine-tune tolerances and explore alternate materials for cost or performance gain
4
Assembly Design Enhancements
Improve DFM/DFA aspects to reduce fasteners, jigs, or manual labor
5
BOM & Design Audit
Review and clean up design BOMs, part specs, and legacy dependencies
6
CAD Model Cleanup & Feature Refinement
Eliminate broken geometry, rebuild features, and prepare models for production use
Our Proven Engagement Process
1
Design Review & Objective Mapping
Understand product goals, constraints, and performance requirements
2
Analysis & Benchmarking
Assess part performance, cost, materials, assembly, and competitors (if applicable)
3
Optimization Implementation
Prepare reconciled, jurisdiction-compliant statutory accounts and schedules.
4
Validation & Handoff
Run simulations (if needed), finalize design, and deliver production-ready files
Who We Serve
- Product design and engineering teams
- Manufacturing and sourcing departments
- Startups scaling prototypes for production
- OEMs looking to optimize legacy parts
- Industrial design firms needing CAD-to-manufacturing support
Why Choose Valorega
- Strong cross-industry experience (automotive, industrial, consumer products)
- Structured design reviews and optimization frameworks
- Deep focus on cost, function, and manufacturability
- Fast turnaround with high-quality deliverables
- Scalable offshore model with domain-specific expertise
- Founder-led team for long-term partnership alignment
FAQs
-
What CAD tools do you use for design optimization?
SolidWorks, Creo, CATIA, Inventor, and Fusion 360 — depending on client preference.
-
Can you suggest alternate materials or manufacturing processes?
Yes — we analyze and recommend changes based on cost, strength, availability, and production volume.
-
Do you perform FEA or simulation as part of optimization?
Yes — basic linear/static FEA and load testing can be included. For advanced simulation, we collaborate with your team.
-
Can you revise our existing models and drawings?
Absolutely — we support parametric modeling, drawing updates, and release documentation.
-
How do you ensure our IP and product details remain secure?
We operate with strict access control, NDAs, encryption, and audit logging.
